MANUFACTURING BASE · PRODUCTION CAPABILITY

Factory & Manufacturing

Real production photographs show the factory, tank fabrication, active-part assembly, inspection, and delivery preparation.

Manufacturing in context

Real workshop photographs are grouped by manufacturing stage so visitors can understand how a desalter project moves from vessel fabrication to system integration and inspection.

Vessel Fabrication

Pressure-vessel shell fabrication and fit-up before coating and package assembly.

Large electrostatic desalter vessel shell during workshop fabrication

Vessel Shell Fabrication

Large cylindrical vessel shell during fabrication and fit-up in the workshop.

Manufacturing and engineering team reviewing a desalter pressure-vessel shell with ladder access under fabrication

Workshop Team Review

Manufacturing and engineering personnel checking the pressure-vessel shell, supports, ladder access and fabrication status against project requirements.

Integrated Desalter Assembly

Vessel, access platform, piping and dedicated transformer brought together as one project package.

Electrostatic desalter vessel and access platform assembled in the factory

Desalter Skid Assembly

Painted vessel, access platform, piping and skid structure assembled as one package.

Dedicated desalter transformer integrated on the vessel platform

Transformer Interface Integration

Dedicated transformer positioned on the upper access platform for system integration.

Controls, Piping & Inspection

Visible auxiliary systems and practical factory checks before the assembled equipment leaves the workshop.

Control cabinet and piping integrated on an electrostatic desalter skid

Controls & Piping

Local control cabinet, manifold piping and skid-mounted auxiliaries during final integration.

Factory personnel inspecting an assembled electrostatic desalter unit

Factory Inspection

On-site dimensional and installation review before the unit leaves the workshop.

Transformer Tank Production

Real workshop stages show how sheet steel becomes a fabricated and coated transformer tank before final assembly.

CNC laser cutting sheet steel for transformer tank fabrication
01 · MATERIAL PREPARATION

Laser Cutting

Sheet steel is cut to the required component geometry before forming and fit-up.

Workers in coordinated factory uniforms fitting and welding a fabricated transformer tank
02 · FABRICATION

Tank Fit-up & Welding

Tank panels, openings, flanges and supports are fitted and welded during structural fabrication.

Worker in factory uniform spray coating a transformer tank in the booth
03 · SURFACE TREATMENT

Tank Coating

The fabricated tank enters controlled surface treatment and coating before assembly.

These images document actual workshop processes. Final tank structure, coating system and accessories follow the approved project drawings and specification.

Transformer Manufacturing Chain

Eight real workshop stages create a fuller view of winding, active-part assembly, tank work, inspection and delivery.

Operator performing transformer coil winding against a white-painted workshop wall

Coil Winding

Winding work recorded before active-part assembly.

Transformer winding and insulation detail

Winding & Insulation

A close view of winding and insulation work; exact component details remain project-specific.

Winding frame during transformer assembly

Active-Part Assembly

Winding structures are brought together in the workshop.

Transformer active part being moved into a large industrial drying oven

Controlled Lifting

The active part is lifted and positioned during assembly.

Transformer active part being installed into the tank

Tank Assembly

The active part is lowered into the tank during final mechanical assembly.

Workers carrying out transformer inspection and test connections

Inspection & Test

Connections and equipment condition are reviewed before release.

Workers guiding a wooden shipping crate onto a delivery truck

Packing & Delivery

Finished equipment enters shipment preparation after manufacturing checks.

Transformer Supply Chain

A controlled supplier pool supports transformer materials, fabricated parts, regulating components and protection instruments. Final manufacturer, brand and model are selected against the approved project specification.

01

Insulation & Conductors

Transformer insulating oil; copper wire, strip and winding conductors.

02

Magnetic & Structural Parts

Core materials and assembled cores; transformer tanks and fabricated steel parts.

03

Regulation & Surge Protection

Tap changers and project-matched voltage-dependent resistors / surge-protection components.

04

Monitoring & Protection Instruments

Pressure-relief devices, oil-level indicators, temperature switches, pressure switches and level switches.

Component makes are confirmed during engineering review; equivalent substitutions require technical approval.

Discuss component requirements